MIG Welder Wire Feed Motor Not Working : Which Steps You Can Take!

Welding is a process of joining metals through the application of heat cause high heat melt the metals and join that part. Different types of welding are exist like MIG, TIG, Stick, Gas, Arc, Laser, Plasma Arc welding etc. At the time of welding you may fall in various types of problems and complications and every problem has solution and that’s why welding problem has solution. Maximum time, you will face nodus with the wire feed motor of welder. MIG welder is not exceptional in this case so, when you found MIG welder wire feed motor not working properly then you should take proper steps to get the solution.

Millermatic MIG180 won’t feed wire

You can face problems in every welding as such when you can’t feed wire of Millermatic MIG then you have to follow some rules.

As for example, in a welding machine you need a motor in the wire feeder and if your motor is a DC motor then you initially put only 12 volt power to generate it.

If you find that now your motor runs so, this power is fit for your motor. Then if you check the plug in the circuit board with a meter of Ohm and you click the trigger but you notice that meter turns to 0 Ohm. So, this part of the motor is fit for your machine.

And now the main task, when you put the meter of ohm on the wire feed and you found that Millermatic MIG180 won’t feed wire then you have to understand that –

  • There exist lofty connection with the wire
  • The liner is dirty
  • Kinked liner
  • Exist  clogged liner
  • Or a damaged liner

Then it is quite sure that these are the main cause of your problem and the solution is if you use the right MIG liner size for the wire and if the liner is a high quality liner then you can skip your problem.

Hobart handler140 will not feed wire

Hobart handler 140 if not feed  the wire then you have to find out  that what’s  the problem. Then you should take the following steps-

  • At first, you can unplug the gun trigger
  • Then to sort out the gun restrained the two spade terminal simultaneously

At the time of welding if you found  that the wire feed shuts down maximum time then it is sure that it happens because the transformer  is overheated.

Then you must take it about 10-15 minutes to cool down it. When you start welding but you realize that the wire feed is closed maximum time then you should understand that it’s main cause is the transformer of it is highly heated.

Normally, within 10-15 minutes, the thermostat will become cool and it will remit again. If it is overheated then you must pass up the unit and keep the fan running.

When you close it to get of it’s transformer cool then may be you have to wait for an hour to get a cool one and after that you can use this again.

Why my MIG welder is not working well?

A MIG welder may have complications but if you know the problems then you will be able to find out the solutions.A MIG welder may be not working for some basic reason –

  • Problem in base metal properties
  • Porosity
  • MIG wire feed problem
  • Inadequate coverage of gas
  • Birdnesting
  • Excess penetration
  • Lack of penetration
  • Problem with liner
  • Inadequate fusion
  • Weld bead profile is not proper
  • If the technique is improper
  • Insufficient input of heat
  • Burnback etc

When your MIG welder stops working then you will find out that to the inside of the welder the ground cable needs to be secured compactly.

Supervise the affinity  inside the machine and make sure that nothing is  broken or lax.

How do you fix a wire feed welder?

In various website you will find a lot of feedback related with the difficulties of wire feed welder at the time of welding. Many people face problems with their MIG, TIG, Arc welding etc. You should connect  the wire with the welder properly and make sure that the quality of wire is not low.

After fixing it, if it is necessary to change the liner of the inside cable you should chance it and then you found  that it works like a new one.

What will cause a wire to feed erratically?

You will find a lot of complications if you can’t feed it properly and a caught out or tied liner or build-up of ruins, dirt or filing if you find out and as well as the improper size liner or vent at the liner are the main cause of the wire to feed erratically.

Why does my wire feed welder  sputter?

Too much counteraction  anywhere with the circuit may provide you  huge range of complications.

It can include  a sputtering as well as erratic arc contrary  to weld exterior  and continues joined point burn-back.

For this reason the voltage increased  and it results sputtering or popping and it presents you a poor quality welding.

Why won’t my welds stick?

Over heat input is basically the main cause of not to stick your weld.To kosher this problem you have to choose a motor voltage extent.

If you can reduce the speed of wire feed then it will be good for you. Insufficient heat input maximum time is the main matter of  lack of penetration.When you will be able to solve this if you have proper knowledge.

Why is my MIG welder popping?

Most of the time a MIG welder pops when rather than melting the wire feeding happens rapidly. Popping can also occurs  if stuff wire is used without any escorting  gas. There are some basic reason in this ground like-

  • Incorrect size
  • Type of the wire
  • speed of the wire
  • Enormous voltage

Miller MIG welder wire feed motor not working

When you found complications at the time of welding with Miller MIG welder  then you have to find out  that where the problem is!

If you realize that the wire feed motor is not working then the best solution is to change it or you have to buy the qualitiful wire.

MIG welder trigger not working

The complications with MIG welding trigger is common and the problem will occur when the wire not feed properly cause the trigger switch is a broken one or the gun cable is damaged.

MIG welder wire feed not smooth?

If MIG welder wire not feed smoothly then you found a cracking sound. All the time a dirty, clogged or damaged liner causes different types of feeding problems. Make sure that your MIG liner wire is a high quality one.

Sealey MIG welder wire feed motor

When Sealey or Telwin MIG welder wire feed motor not working then you have to include there the following equipment –

Like :

  • A Feed motor
  • Full gearbox
  • Feed rolle
  • Separately supply the torch cable
  • Tensioning arm

Ending point

Actually welding is a risky work without any reasonable doubt but if you can weld with maintaining some precautions then you can minimize loss and complete your welding without any complications.

MIG welder is one of the best welder but if you found that MIG welder wire feed motor not working then this article will help you to find out the possible solution. When you get your welder fit to weld then you will get a good weld which will satisfy you from mind.

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