6011 Vs 6010 Welding Rods: A Comprehensive Guide 2023

Choosing the right welding rods for the best outcome of welding is a very crucial task. There are so many types of welding rods in the market. among them what would be best for the particular type of work that should be known by the welders.

However, 6011 and 6010 are high-selling welding rods. At the beginning stage, these two types of rods are highly used in welding, especially where deep penetration is needed.

By the way, you may think that 6011 and 6010 are similar types of welding rods. But no way, there are major differences in many spheres.

In this article, 6011 vs 6010 has to be explored. Hopefully, this will be helpful for you and the people who are interested in the welding profession.

Table of Contents

Comparison Table On 6011 or 6010 welding rods

Topic	6011 welding rod	6010 welding rod
Ingredients in the flux	Stable on AC and DCEP (Direct Current electrode positive)	Suitable for only DCEP
Slag chips	Less performance is given than the 6010	Better than 6010and runs more smoothly
Arc stabilizers	Potassium	Sodium
Welding machine	Requires buzz boxes which are transformer type	Requires rectifiers

Well, hopefully, you have got the basic concepts of the 6011 vs 6010 welding rod.

What is a 6011 welding rod?

6011 is an all-purpose welding stick or rod that can be used in carbon or galvanizing steel and so on. It has 60000 PSI tensile strength which is ideal for light to medium welding on rusty, dirty and printed materials.

6011 is also flux covered by high cellulose potassium. This is best for sheet metal and low silicon-based welding.

Pros-cons of 6011 welding rod

Pros

Good penetration capacities
It has a lot of newer inverters
Supports ac and dc power supply
The benefit of having a chance of using buzzbox
Available everywhere
Good for quick welding
6011 has different diameters and gives lots of options

Cons

Not so thicker
Lack of fusion

What is a 6010 welding rod?

6010 and 6011 are very much similar, sort of cousins to each other. However, 6010 is a welding stick that is mostly used in industries. This is a DC rod which is great for root pass welding. It is a fast freezing rod and is well known for its deep penetration capacities.

Pros-cons of 6010 welding rod

Pros

Produces little slug
Have the capacity of full penetration
Cellulose coated
Good for versatile positioning weld

Cons

Lack of capacity to freeze the violent arc
Need of large power supply and inductors
Difficult to stabilize

Similarities Between 6011 and 6010 welding rods

6010 and 6011 both are kind of similar and called fast-freezing rods. Fast freezing rods mean these rods are transformed from liquid to solid very rapidly.

The “60” means the 60,000-pound ability of strength to penetrate and pull apart. Then, “1” indicates any kind of positioning of running. Such as- these rods can run horizontally, vertically, in flat or overhead positions.

However, 6010 and 6011 are very good electrodes in every sphere. These rods are tacked with and strike each other very easily. Hence, both leave very little slug while working.

For the task of full penetration, these two rods would do a good job as well. These two rods are very good in all-position welding, especially downhill passes where lots of structural strength and penetration are needed.

Difference Between 6011 and 6010 welding rods

6011 electrodes run over the AC electric power and also run through the DC power supply whereas 6010 runs through only the DCEP power supply. The slug chips off are better in 6010 than the electrodes of 6011.

The 6011 does a good job in sheet metal and low silicon-based applications whereas the 6010 rods are best for galvanizing, painting, and unclean surfaces.

Then, 6011 has a slightly thicker flux than the 6010 rods, and the potassium coating of 6011 costs more than the 6010 which has sodium coating. Moreover, the 6011 runs better and more smoothly with the low voltage amp whereas the 6010 needs a high voltage. In fact, the output of the 6011 is a more natural and good finish than the 6010.

6010 or 6011 Welding Rods: Which one should you choose?

Well, so far, what you have got from this article? Hopefully, you can determine now in what situation, you have to pick which type of rod. Different welding rods are used for different purposes.

So, in the low voltage, with a smooth finish given 6011 has to be the top priority for the welders. Not only that, 6011 supports AC and DC power supply. So it would be convenient to use in any power circuit.

Considering these circumstances, you can pick the 6011 welding rods to get the perfect welding. So, hopefully, you have got the answer to the question of which is better 6010 or 6011.

FAQs

What is a 6010 welding rod good for?

When you have to do work such as galvanizing, painting, and unclean surfaces with deep penetration, you can use 6010 as it is ideal for this condition.

What position can a 6011 be used in?

Sheet metal arc welding is a common situation for using 6011 rods. Apart from this, it can be used in low silicon-based applications.

What amperage do you run 6010 at?

75 to 125 amp is good for 6010 electrodes. This rod needs quite a high voltage to work out.

What amp do I need to weld with a 6011 Rod?

Within 60 to 90 amps is ideal to use for 6011 rods. It requires a moderate kind of voltage to work out.

Verdict

All welders must have proper knowledge about all kinds of welding rods. As the 6011 and 6010 are quite similar kinds of rod, so welders should precisely know about 6011 vs 6010.

Because this specification and difference will allow them to be specialized in the welding sectors. However, through this artic, we have tried to let you know the information and difference between these two. Hopefully, it helps you a lot.